Fabricación mecánica
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Para ayudar a los clientes globales a comprender mejor nuestros productos, nos comprometemos a brindarle información detallada del producto para ayudarlo a elegir los productos que satisfagan sus necesidades.
Ventajas
The machinery manufacturing industry is the foundation of modern industry, with its equipment widely used in machine tool manufacturing, automated production lines, industrial robots, engineering equipment, packaging equipment, and other fields. Key components in these devices must possess high strength, rigidity, and stability, while also meeting complex structural requirements and maintaining a long lifespan.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Application of Casting in Electronic Component Manufacturing
Leierwo can customize and produce general machinery parts, machine tool structural parts, industrial robot components and castings for automation equipment.
Typical Products Include
Machine Tool Castings
Bed, column, workbench, slide, spindle box, etc.
Industrial Robot Parts
Base, articulated arm, connecting seat, support seat.
Automation Equipment Structural Parts
Mounting plate, guide rail base, housing, support frame.
General Mechanical Parts
Gear box, coupling housing, flange connector, etc.
Casting Advantages
Complex shaped parts can be formed in one go, reducing welding and machining.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Casting Materials and Process Characteristics
Combining the company’s mature multi-process capabilities, we flexibly adopt different casting methods according to the operating conditions of mechanical parts to balance precision, strength and cost-effectiveness.
Main Materials:
Main Materials:
Ductile iron (QT400-18, QT500-7)
High strength and good vibration resistance, suitable for machine tool beds and support structures.
Carbon Steel and Alloy Steel
For high load or impact parts, such as connecting arms, spindle housings.
Aluminum Alloy
Suitable for lightweight structures of industrial robots and automation equipment.
Acero inoxidable
Used for corrosion-resistant and wear-resistant high-end mechanical parts.
Main Process Routes
Sand casting: Suitable for large structural parts and machine tool beds, offering cost-effectiveness and dimensional stability.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Post-Processing Process
Heat treatment improves mechanical properties and structural stability.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
Success Stories
We provide casting component solutions to numerous machinery manufacturers and automation system suppliers. Typical examples include:
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
Industry Standards and Quality Control
Our mechanical casting production strictly complies with international and domestic industry standards to ensure that product performance and reliability meet equipment operation requirements.
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Spectral analysis and chemical composition detection
Ultrasonic and X-ray non-destructive testing
Coordinate measurement (CMM) accuracy testing
Mechanical properties and hardness testing
We are committed to providing high-precision, high-reliability casting component solutions for the machinery manufacturing industry, facilitating intelligent manufacturing and equipment upgrades.
Qué ofrecemos
Leierwo se compromete a brindar servicios de fabricación de piezas metálicas de precisión de la más alta calidad, incluyendo fundición de precisión, fundición a la cera perdida, fundición en arena y mecanizado CNC. Ofrecemos soluciones personalizadas y podemos completar su diseño en un plazo de 3 a 5 semanas, dependiendo de la complejidad de las piezas. Antes de la producción en masa, proporcionamos una muestra gratuita para su prueba y aprobación.
Servicio de fundición a la cera perdida
Características: La fundición de inversión tiene una alta precisión, puede adaptarse a formas complejas, tiene una superficie lisa y poco desperdicio de material.
Aplicaciones: aeroespacial, maquinaria de precisión, automóviles, equipos médicos, etc.
Servicio de fundición en arena
Características: Utiliza un molde de arena, que es de bajo costo y adecuado para piezas de fundición de metales grandes y de formas complejas.
Aplicaciones: Piezas de automoción, piezas estructurales mecánicas, piezas fundidas de gran tamaño.
Servicios de mecanizado CNC
Características: Alta precisión, piezas complejas y producción en masa.
Aplicaciones: Moldes, piezas de dispositivos médicos, bloques de cilindros/culatas de motores de aleación de aluminio.
Nuestros servicios de fundición: en todos los grados de metal
Leierwo posee una gran experiencia en una amplia gama de grados de aleación, lo que permite a nuestros clientes seleccionar los materiales ideales para optimizar sus productos y satisfacer los requisitos de aplicación globales más exigentes. No dude en explorar las series de aleaciones que se enumeran a continuación para encontrar la combinación perfecta para sus necesidades específicas.
Ofrecemos soluciones integrales de fabricación
Fundición de inversión
Fundición en arena
Impresión 3D
Fundición de acero inoxidable
Fundición de acero al carbono
Fundiciones de acero aleado
Inicie su proyecto con Leierwo
1. Envíe su consulta
Envíe sus dibujos CAD y archivos 3D por correo electrónico, especificando el grado del material, la cantidad del pedido, el acabado de la superficie o cualquier otro detalle relevante.
2. Cálculo de costes
En cuanto recibamos su diseño, nuestro equipo de ingenieros evaluará detenidamente los planos y calculará el precio en función de los costes de producción reales lo antes posible.
3. Inicio de la producción
Una vez aprobado el precio, nuestro equipo de producción preparará los materiales y programará la producción con prontitud.Leierwo siempre garantiza la entrega a tiempo.
4. Organizar la entrega
Una vez finalizada la producción, le proporcionaremos los detalles del embalaje y organizaremos el envío por mar o aire. Todos los pedidos se pueden enviar a cualquier parte del mundo.
PREGUNTAS FRECUENTES
P1. ¿Es usted una empresa comercial o un fabricante?
P2. ¿Pueden cotizar basándose en dibujos 3D?
P3. ¿Cómo se gestionan las RFQ (solicitudes de cotización)?
P4. ¿Cuál es su plazo de entrega típico?
P5. ¿Ofrecen muestras? ¿Son gratuitas?
P6. ¿Qué métodos de pago aceptan?
P7. ¿Cómo se garantiza el control de calidad?
P8. ¿Sus productos vienen con garantía?
P9. ¿Cómo ve su relación con los clientes?
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