Allgemeines Casting
Vorteile
As a comprehensive precision casting company with 18 years of industry experience, Leierwo boasts strong adaptability and scalability in the general casting sector. Whether it’s construction machinery, garment machinery, marine components, or other non-industry-specific metal components, Leierwo provides customized casting and machining services tailored to customer needs. Its CNC machining shop’s comprehensive capabilities also enable it to perform finishing operations such as drilling, turning, and tapping after casting, providing a one-stop service from design to finished product. The company supports small-batch trial production and batch shipments for urgent orders, further enhancing its flexibility and responsiveness in the general casting market.
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Main Material Selection
General casting encompasses a wide range of industries and applications, requiring flexible material selection to address multiple requirements, including strength, corrosion resistance, machinability, and cost control. Materials with high versatility, high cost-effectiveness, and ease of casting are typically selected.
Common Materials:
Stainless Steel Series:
304/304L: Suitable for general corrosion-resistant parts such as brackets, housings, and flanges. 316/316L: Used in highly corrosive environments such as chemical, marine, and food processing. 410/17-4PH: Used for structural parts or tools requiring a certain level of strength and corrosion resistance.
Carbon Steel Series:
1035/1045: Widely used in mechanical structural components and connectors. 1060/1065: Used for parts requiring high hardness and corrosion resistance, such as gears and guide rails.
Alloy Steel Series:
42CrMo/4140: Used for high-strength structural parts and heavy-duty mechanical components. 8630: Nickel-molybdenum alloy steel, suitable for case-hardened gears and shafts.
Other Alloy Series:
11L14/12L14 (free-cutting steel): Suitable for general-purpose components requiring high-precision machining.
A356 Aluminum Alloy: Used for lightweight, complex structural parts such as housings and covers.
Common Materials:
Stainless Steel Series:
304/304L: Suitable for general corrosion-resistant parts such as brackets, housings, and flanges. 316/316L: Used in highly corrosive environments such as chemical, marine, and food processing. 410/17-4PH: Used for structural parts or tools requiring a certain level of strength and corrosion resistance.
Carbon Steel Series:
1035/1045: Widely used in mechanical structural components and connectors. 1060/1065: Used for parts requiring high hardness and corrosion resistance, such as gears and guide rails.
Alloy Steel Series:
42CrMo/4140: Used for high-strength structural parts and heavy-duty mechanical components. 8630: Nickel-molybdenum alloy steel, suitable for case-hardened gears and shafts.
Other Alloy Series:
11L14/12L14 (free-cutting steel): Suitable for general-purpose components requiring high-precision machining.
A356 Aluminum Alloy: Used for lightweight, complex structural parts such as housings and covers.
Key Casting Service Options
General casting covers a wide range of applications (such as mechanical parts, hardware tools, and instrument components), and the selection process focuses more on “cost-effectiveness + adaptability.”
Sand casting: Covers most common needs. For large-volume, simple-shaped parts (such as mechanical brackets and standard gearbox housings), sand casting offers low costs and mature technology, meeting “basic structural functions.”
Investment casting: Serves niche, precision needs. For example, small connectors for precision instruments (including complex hole systems and special-shaped structures) or corrosion-resistant parts for medical devices require high precision (dimensional tolerances of +0.05mm) and surface quality. Investment casting can replace some expensive machining processes, reducing costs.
CNC machining: Serves as a “filler tool.” General parts often need to be adapted to different equipment. After casting, CNC machining allows for local dimensional adjustments (such as tapping and milling) to ensure compatibility with other components. This method is particularly suitable for small-volume, multi-specification customization.
Sand casting: Covers most common needs. For large-volume, simple-shaped parts (such as mechanical brackets and standard gearbox housings), sand casting offers low costs and mature technology, meeting “basic structural functions.”
Investment casting: Serves niche, precision needs. For example, small connectors for precision instruments (including complex hole systems and special-shaped structures) or corrosion-resistant parts for medical devices require high precision (dimensional tolerances of +0.05mm) and surface quality. Investment casting can replace some expensive machining processes, reducing costs.
CNC machining: Serves as a “filler tool.” General parts often need to be adapted to different equipment. After casting, CNC machining allows for local dimensional adjustments (such as tapping and milling) to ensure compatibility with other components. This method is particularly suitable for small-volume, multi-specification customization.
Unser Angebot
Leierwo bietet Präzisionsmetallteile höchster Qualität an, darunter Feinguss, Feinguss, Sandguss und CNC-Bearbeitung. Wir bieten maßgeschneiderte Lösungen und können Ihr Design je nach Komplexität der Teile innerhalb von 3–5 Wochen fertigstellen. Vor der Serienproduktion stellen wir Ihnen ein kostenloses Muster zur Prüfung und Freigabe zur Verfügung.
Feinguss-Service
Features: Investment casting has high precision, can adapt to complex shapes, has smooth surface and little material waste.
Applications: aerospace, precision machinery, automobiles, medical equipment, etc.
Sandguss-Service
Features: It uses sand mold, which is low in cost and suitable for large and complex-shaped metal castings.
Applications: automotive parts, mechanical structural parts, large castings.
CNC-Bearbeitungsdienste
Features: high precision, complex parts, and mass production.
Applications: molds, medical device parts, aluminum alloy engine cylinder blocks/cylinder heads.
Unsere Gussdienstleistungen – für alle Metallsorten
Leierwo verfügt über umfassendes Know-how in einem breiten Spektrum an Legierungsgüten. So können unsere Kunden die idealen Werkstoffe zur Optimierung ihrer Produkte auswählen und die anspruchsvollsten globalen Anwendungsanforderungen erfüllen. Entdecken Sie die unten aufgeführten Legierungsserien, um die perfekte Lösung für Ihre spezifischen Anforderungen zu finden.
Starten Sie Ihr Projekt mit Leierwo
1. Senden Sie Ihre Anfrage
Senden Sie Ihre CAD-Zeichnungen und 3D-Dateien per E-Mail und geben Sie dabei Materialqualität, Bestellmenge, Oberflächenbeschaffenheit oder andere relevante Details an.
2. Kostenkalkulation
Sobald wir Ihren Entwurf erhalten haben, wird unser Ingenieurteam die Zeichnungen sorgfältig prüfen und den Preis so schnell wie möglich auf Grundlage der tatsächlichen Produktionskosten berechnen.
3. Produktion starten
Nach der Preisgenehmigung bereitet unser Produktionsteam die Materialien vor und plant die Produktion umgehend. Leierwo gewährleistet stets eine pünktliche Lieferung.
4. Lieferung vereinbaren
Nach Abschluss der Produktion stellen wir die Verpackungsdetails bereit und organisieren den Versand per See- oder Luftfracht. Wir unterstützen den weltweiten Versand für jede Bestellung.
Häufig gestellte Fragen
Frage 1: Sind Sie ein Handelsunternehmen oder ein Hersteller?
F2. Können Sie ein Angebot auf Grundlage von 3D-Zeichnungen erstellen?
F3. Wie handhaben Sie RFQs (Request for Quotation)?
F4. Wie lange dauert die Lieferung normalerweise?
Frage 5: Stellen Sie Muster zur Verfügung? Sind diese kostenlos?
F6. Welche Zahlungsmethoden akzeptieren Sie?
F7. Wie stellen Sie die Qualitätskontrolle sicher?
F8. Haben Sie für Ihre Produkte eine Garantie?
F9. Wie sehen Sie Ihre Beziehung zu Kunden?
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