Pump Manufacturing
المزايا
Pump products typically require high casting precision and material properties, and Leierwo’s expertise in pump casting is particularly prominent. The company’s extensive application in pump and valve accessories demonstrates its mastery of the casting process for key components such as pump bodies, impellers, and sleeves. Precision casting technology effectively controls the uniformity of casting wall thickness and internal cavity accuracy, reducing subsequent processing and improving overall efficiency. Furthermore, the company can recommend the most appropriate casting process based on component structure to further optimize the performance of pump products and meet the corrosion resistance, heat resistance, and fluid dynamics requirements of various industries.
Main Material Selection
Pump castings are exposed to liquid media for extended periods and often face challenges such as corrosion, wear, and cavitation. Therefore, materials must possess high corrosion and wear resistance, as well as excellent casting properties.
Common Materials:
Stainless Steel Series:
316/316L: Preferred for pump casings, impellers, and shafts, resistant to acids, alkalis, and chloride ion corrosion. 2205 Duplex Steel: High strength and high pitting resistance, suitable for seawater pumps and chemical pumps. 304/304L: General-purpose pump components, suitable for water treatment and the food industry. Carbon Steel Series:
1045: For pump shafts and casings in non-corrosive environments. 4130: For high-temperature, high-pressure pump structural components.
Special Alloy Series:
C95400 Bronze: Suitable for seawater pump sleeves and sliding components, offering excellent wear resistance and self-lubrication.
Cobalt Alloys (such as Co6): Used for sealing surfaces or impellers in high-wear, high-temperature pumps.
Common Materials:
Stainless Steel Series:
316/316L: Preferred for pump casings, impellers, and shafts, resistant to acids, alkalis, and chloride ion corrosion. 2205 Duplex Steel: High strength and high pitting resistance, suitable for seawater pumps and chemical pumps. 304/304L: General-purpose pump components, suitable for water treatment and the food industry. Carbon Steel Series:
1045: For pump shafts and casings in non-corrosive environments. 4130: For high-temperature, high-pressure pump structural components.
Special Alloy Series:
C95400 Bronze: Suitable for seawater pump sleeves and sliding components, offering excellent wear resistance and self-lubrication.
Cobalt Alloys (such as Co6): Used for sealing surfaces or impellers in high-wear, high-temperature pumps.
Key Casting Service Options
The fluid dynamics performance of pump components (such as impellers and pump bodies) depends on casting accuracy, and this type of service has a clear division of labor!
Investment casting: Dominates complex flow path parts. The impeller is the heart of the pump, and its blade curve (which must conform to the fluid dynamics design) has a complex shape. Dimensional deviations directly reduce pump efficiency. Investment casting can achieve blade profile accuracy of +0.1mm and a surface finish of Ra3.2um or less, reducing fluid resistance.
Sand casting: Used for fundamental components such as the pump body. The pump body, as the outer shell, has a relatively regular shape (mostly cylindrical or square). In mass production, sand casting offers low cost and short cycle times, meeting the basic requirements of “structural support + fluid flow passage.”
CNC machining: Ensures transmission and sealing accuracy. The connection between the pump shaft and impeller, as well as the sealing surface between the pump body and the end cover, require CNC machining to ensure concentricity (≤0.01mm) and flatness to prevent vibration or leakage caused by eccentricity during operation.
Investment casting: Dominates complex flow path parts. The impeller is the heart of the pump, and its blade curve (which must conform to the fluid dynamics design) has a complex shape. Dimensional deviations directly reduce pump efficiency. Investment casting can achieve blade profile accuracy of +0.1mm and a surface finish of Ra3.2um or less, reducing fluid resistance.
Sand casting: Used for fundamental components such as the pump body. The pump body, as the outer shell, has a relatively regular shape (mostly cylindrical or square). In mass production, sand casting offers low cost and short cycle times, meeting the basic requirements of “structural support + fluid flow passage.”
CNC machining: Ensures transmission and sealing accuracy. The connection between the pump shaft and impeller, as well as the sealing surface between the pump body and the end cover, require CNC machining to ensure concentricity (≤0.01mm) and flatness to prevent vibration or leakage caused by eccentricity during operation.
ما نقدمه
تلتزم شركة لييروو بتقديم خدمات تصنيع قطع معدنية دقيقة بأعلى جودة، بما في ذلك الصب الدقيق، والصب الاستثماري، والصب الرملي، والتصنيع باستخدام الحاسب الآلي. نقدم حلولاً مخصصة، ويمكننا إكمال تصميمكم خلال 3-5 أسابيع، حسب تعقيد القطع. قبل الإنتاج الضخم، نقدم عينة مجانية واحدة للاختبار والموافقة.
خدمة الصب الاستثماري
Features: Investment casting has high precision, can adapt to complex shapes, has smooth surface and little material waste.
Applications: aerospace, precision machinery, automobiles, medical equipment, etc.
خدمة الصب بالرمل
Features: It uses sand mold, which is low in cost and suitable for large and complex-shaped metal castings.
Applications: automotive parts, mechanical structural parts, large castings.
خدمات التصنيع الآلي باستخدام الحاسب الآلي الرقمي
Features: high precision, complex parts, and mass production.
Applications: molds, medical device parts, aluminum alloy engine cylinder blocks/cylinder heads.
خدماتنا في مجال الصب - متوفرة عبر درجات المعادن
تمتلك شركة Leierwo خبرة واسعة في مجموعة واسعة من درجات السبائك، مما يتيح لعملائنا اختيار المواد المثالية لتحسين منتجاتهم وتلبية متطلبات التطبيقات العالمية الأكثر تطلبًا. لا تتردد في استكشاف سلسلة السبائك المدرجة أدناه للعثور على التطابق المثالي لاحتياجاتك الخاصة.
ابدأ مشروعك مع Leierwo
1. أرسل استفسارك
أرسل رسومات التصميم بمساعدة الحاسوب والملفات ثلاثية الأبعاد عبر البريد الإلكتروني، مع تحديد درجة المادة أو كمية الطلب أو تشطيب السطح أو أي تفاصيل أخرى ذات صلة.
2. حساب التكلفة
بمجرد استلامنا للتصميم الخاص بك، سيقوم فريقنا الهندسي بتقييم الرسومات بعناية وحساب السعر بناءً على تكاليف الإنتاج الفعلية في أقرب وقت ممكن.
3. بدء الإنتاج
عند الموافقة على التسعير، سيقوم فريق الإنتاج لدينا بإعداد المواد وجدولة الإنتاج على الفور، وتضمن Leierwo دائمًا التسليم في الوقت المحدد.
4. ترتيب التسليم
بعد اكتمال الإنتاج، سنقوم بتوفير تفاصيل التغليف وترتيب الشحن عن طريق البحر أو الجو. نحن ندعم الشحن العالمي لكل طلبية.
الأسئلة الشائعة
س1. هل أنتم شركة تجارية أم شركة مصنعة؟
س2. هل يمكنك تقديم عرض أسعار بناءً على رسومات ثلاثية الأبعاد؟
س3. كيف تتعاملون مع طلبات عروض الأسعار (RFQs)؟
س4. ما هي مدة التسليم النموذجية لديكم؟
س5. هل تقدمون عينات؟ وهل هي مجانية؟
س6. ما هي طرق الدفع التي تقبلونها؟
س7. كيف تضمن مراقبة الجودة؟
س8. هل منتجاتكم تأتي مع ضمان؟
س9. كيف تنظر إلى علاقتك مع العملاء؟
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