Pembuatan Mekanikal
Muat Turun Maklumat Produk
Untuk membantu pelanggan global memahami produk kami dengan lebih baik, kami komited untuk memberikan anda maklumat produk terperinci untuk membantu anda memilih produk yang memenuhi keperluan anda.
Kelebihan
The machinery manufacturing industry is the foundation of modern industry, with its equipment widely used in machine tool manufacturing, automated production lines, industrial robots, engineering equipment, packaging equipment, and other fields. Key components in these devices must possess high strength, rigidity, and stability, while also meeting complex structural requirements and maintaining a long lifespan.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Application of Casting in Electronic Component Manufacturing
Leierwo can customize and produce general machinery parts, machine tool structural parts, industrial robot components and castings for automation equipment.
Typical Products Include
Machine Tool Castings
Bed, column, workbench, slide, spindle box, etc.
Industrial Robot Parts
Base, articulated arm, connecting seat, support seat.
Automation Equipment Structural Parts
Mounting plate, guide rail base, housing, support frame.
General Mechanical Parts
Gear box, coupling housing, flange connector, etc.
Casting Advantages
Complex shaped parts can be formed in one go, reducing welding and machining.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Casting Materials and Process Characteristics
Combining the company’s mature multi-process capabilities, we flexibly adopt different casting methods according to the operating conditions of mechanical parts to balance precision, strength and cost-effectiveness.
Main Materials:
Main Materials:
Ductile iron (QT400-18, QT500-7)
High strength and good vibration resistance, suitable for machine tool beds and support structures.
Carbon Steel and Alloy Steel
For high load or impact parts, such as connecting arms, spindle housings.
Aluminum Alloy
Suitable for lightweight structures of industrial robots and automation equipment.
Keluli Tahan Karat
Used for corrosion-resistant and wear-resistant high-end mechanical parts.
Main Process Routes
Sand casting: Suitable for large structural parts and machine tool beds, offering cost-effectiveness and dimensional stability.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Post-Processing Process
Heat treatment improves mechanical properties and structural stability.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
Success Stories
We provide casting component solutions to numerous machinery manufacturers and automation system suppliers. Typical examples include:
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
Industry Standards and Quality Control
Our mechanical casting production strictly complies with international and domestic industry standards to ensure that product performance and reliability meet equipment operation requirements.
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Spectral analysis and chemical composition detection
Ultrasonic and X-ray non-destructive testing
Coordinate measurement (CMM) accuracy testing
Mechanical properties and hardness testing
We are committed to providing high-precision, high-reliability casting component solutions for the machinery manufacturing industry, facilitating intelligent manufacturing and equipment upgrades.
Apa yang Kami Tawarkan
Leierwo komited untuk menyediakan perkhidmatan pembuatan bahagian logam ketepatan berkualiti tinggi, termasuk tuangan ketepatan, tuangan pelaburan, tuangan pasir dan pemesinan CNC. Kami menawarkan penyelesaian tersuai dan boleh menyiapkan reka bentuk anda dalam masa 3–5 minggu, bergantung pada kerumitan bahagian tersebut. Sebelum pengeluaran besar-besaran, kami menyediakan satu sampel percuma untuk ujian dan kelulusan.
Perkhidmatan Pemutus Pelaburan
ciri-ciri: Tuangan pelaburan mempunyai ketepatan yang tinggi, boleh menyesuaikan diri dengan bentuk yang kompleks, mempunyai permukaan licin dan sedikit sisa bahan.
Aplikasi: aeroangkasa, jentera ketepatan, kereta, peralatan perubatan, dsb.
Perkhidmatan Tuang Pasir
ciri-ciri: Ia menggunakan acuan pasir, yang kos rendah dan sesuai untuk tuangan logam berbentuk besar dan kompleks.
Aplikasi: bahagian automotif, bahagian struktur mekanikal, tuangan besar.
Perkhidmatan Pemesinan CNC
ciri-ciri: ketepatan tinggi, bahagian kompleks, dan pengeluaran besar-besaran.
Aplikasi: acuan, bahagian peranti perubatan, blok silinder enjin aloi aluminium/kepala silinder.
Perkhidmatan Tuangan Kami – Dipenuhi Merentas Gred Logam
Leierwo memiliki kepakaran yang luas merentasi pelbagai gred aloi, membolehkan pelanggan kami memilih bahan yang ideal untuk mengoptimumkan produk mereka dan memenuhi keperluan aplikasi global yang paling mencabar. Sila terokai siri aloi yang disenaraikan di bawah untuk mencari padanan yang sesuai untuk keperluan khusus anda.
Kami Menyediakan Penyelesaian Pengilangan Komprehensif
Pemutus Pelaburan
Tuangan Pasir
Percetakan 3D
Tuangan Keluli Tahan Karat
Tuangan Keluli Karbon
Tuangan Keluli Aloi
Mulakan Projek Anda dengan Leierwo
1. Hantar Pertanyaan Anda
Hantar lukisan CAD dan fail 3D anda melalui e-mel, menyatakan gred bahan, kuantiti pesanan, kemasan permukaan atau sebarang butiran lain yang berkaitan.
2. Pengiraan Kos
Sebaik sahaja kami menerima reka bentuk anda, pasukan kejuruteraan kami akan menilai lukisan dengan teliti dan mengira harga berdasarkan kos pengeluaran sebenar secepat mungkin.
3. Mulakan Pengeluaran
Selepas kelulusan harga, pasukan pengeluaran kami akan menyediakan bahan dan menjadualkan pengeluaran dengan segera. Leierwo sentiasa memastikan penghantaran tepat pada masanya.
4. Susun Penghantaran
Selepas pengeluaran selesai, kami akan memberikan butiran pembungkusan dan mengatur penghantaran melalui laut atau udara. Kami menyokong penghantaran global untuk setiap pesanan.
Soalan Lazim
S1. Adakah anda sebuah syarikat perdagangan atau pengilang?
S2. Bolehkah anda memetik berdasarkan lukisan 3D?
S3. Bagaimanakah anda mengendalikan RFQ (Permintaan Sebutharga)?
S4. Apakah masa utama anda yang biasa?
S5. Adakah anda menyediakan sampel? Adakah mereka bebas?
S6. Apakah kaedah pembayaran yang anda terima?
S7. Bagaimanakah anda memastikan kawalan kualiti?
S8. Adakah produk anda disertakan dengan jaminan?
S9. Bagaimana anda melihat hubungan anda dengan pelanggan?
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