Mechanical Manufacturing
Product Information Download
In order to help global customers better understand our products, we are committed to providing you with detailed product information to help you choose the products that meet your needs.
Advantages
The machinery manufacturing industry is the foundation of modern industry, with its equipment widely used in machine tool manufacturing, automated production lines, industrial robots, engineering equipment, packaging equipment, and other fields. Key components in these devices must possess high strength, rigidity, and stability, while also meeting complex structural requirements and maintaining a long lifespan.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Casting technology occupies a crucial position in the machinery manufacturing sector due to its ability to form complex structures in a single process, flexible material selection, and high cost-effectiveness. High-precision castings not only improve overall equipment performance but also significantly reduce subsequent processing costs.
Leierwo provides high-quality castings for the machinery manufacturing industry and can customize various mechanical components to meet the diverse needs of machine tools, industrial robots, automation equipment, and other applications.
Application of Casting in Electronic Component Manufacturing
Leierwo can customize and produce general machinery parts, machine tool structural parts, industrial robot components and castings for automation equipment.
Typical Products Include
Machine Tool Castings
Bed, column, workbench, slide, spindle box, etc.
Industrial Robot Parts
Base, articulated arm, connecting seat, support seat.
Automation Equipment Structural Parts
Mounting plate, guide rail base, housing, support frame.
General Mechanical Parts
Gear box, coupling housing, flange connector, etc.
Casting Advantages
Complex shaped parts can be formed in one go, reducing welding and machining.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Flexible material selection, balancing strength and weight.
Excellent vibration absorption, particularly suitable for structural components such as machine tools and robot bases.
High batch consistency, enabling standardized production.
Casting Materials and Process Characteristics
Combining the company’s mature multi-process capabilities, we flexibly adopt different casting methods according to the operating conditions of mechanical parts to balance precision, strength and cost-effectiveness.
Main Materials:
Main Materials:
Ductile iron (QT400-18, QT500-7)
High strength and good vibration resistance, suitable for machine tool beds and support structures.
Carbon Steel and Alloy Steel
For high load or impact parts, such as connecting arms, spindle housings.
Aluminum Alloy
Suitable for lightweight structures of industrial robots and automation equipment.
Stainless Steel
Used for corrosion-resistant and wear-resistant high-end mechanical parts.
Main Process Routes
Sand casting: Suitable for large structural parts and machine tool beds, offering cost-effectiveness and dimensional stability.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Investment casting: Suitable for small and medium-sized precision components, such as robotic connectors and automation accessories.
3D printing: Suitable for complex prototypes or customized component development.
Welding and forging: Used to strengthen structures or enhance local performance.
Post-Processing Process
Heat treatment improves mechanical properties and structural stability.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
CNC finishing ensures fit accuracy and assembly consistency.
Sandblasting and painting enhance corrosion resistance and appearance.
Success Stories
We provide casting component solutions to numerous machinery manufacturers and automation system suppliers. Typical examples include:
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
CNC machine tool beds: Utilizing high-strength ductile iron sand casting, they offer structural stability and excellent vibration resistance.
Industrial robot joint seats: Made from aluminum alloy investment casting, they achieve a balance between lightweight and high rigidity.
Automated production line support frames: Carbon steel castings are welded and machined to ensure structural precision and reliability.
Construction machinery connectors: Alloy steel castings enhance load-bearing capacity and impact resistance.
Industry Standards and Quality Control
Our mechanical casting production strictly complies with international and domestic industry standards to ensure that product performance and reliability meet equipment operation requirements.
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Implementation Standards:
GB/T, ASTM, DIN, ISO, and other general mechanical casting standards.
ISO 9001 quality management system certification.
Strict material traceability system and inspection process.
Detection Methods:
Spectral analysis and chemical composition detection
Ultrasonic and X-ray non-destructive testing
Coordinate measurement (CMM) accuracy testing
Mechanical properties and hardness testing
We are committed to providing high-precision, high-reliability casting component solutions for the machinery manufacturing industry, facilitating intelligent manufacturing and equipment upgrades.
What We Offer
Leierwo is committed to providing the highest quality precision metal parts manufacturing services, including precision casting, investment casting, sand casting, and CNC machining. We offer customized solutions and can complete your design within 3–5 weeks, depending on the complexity of the parts. Before mass production, we provide one free sample for testing and approval.
Investment Casting Service
Features: Investment casting has high precision, can adapt to complex shapes, has smooth surface and little material waste.
Applications: aerospace, precision machinery, automobiles, medical equipment, etc.
Sand Casting Service
Features: It uses sand mold, which is low in cost and suitable for large and complex-shaped metal castings.
Applications: automotive parts, mechanical structural parts, large castings.
CNC Machining Services
Features: high precision, complex parts, and mass production.
Applications: molds, medical device parts, aluminum alloy engine cylinder blocks/cylinder heads.
Our Casting Services – Fufilled Across Metal Grades
Leierwo possesses extensive expertise across a wide range of alloy grades, enabling our customers to select the ideal materials to optimize their products and meet the most demanding global application requirements. Feel free to explore the alloy series listed below to find the perfect match for your specific needs.
We Provide Comprehensive Manufacturing Solutions
Investment Casting
Sand Casting
3D Printing
Stainless Steel Castings
Carbon Steel Castings
Alloy Steel Castings
Start Your Project with Leierwo
1. Submit Your Inquiry
Send your CAD drawings and 3D files via email, specifying material grade, order quantity, surface finish, or any other relevant details.
2. Cost Calculation
Once we receive your design, our engineering team will carefully evaluate the drawings and calculate the price based on actual production costs as soon as possible.
3. Start Production
Upon pricing approval, our production team will prepare the materials and schedule production promptly.Leierwo always ensures on-time delivery.
4. Arrange Delivery
After production is completed, we will provide packaging details and arrange shipment via sea or air. We support global shipping for every order.
FAQ
Q1. Are you a trading company or a manufacturer?
Q2. Can you quote based on 3D drawings?
Q3. How do you handle RFQs (Request for Quotation)?
Q4. What is your typical lead time?
Q5. Do you provide samples? Are they free?
Q6. What payment methods do you accept?
Q7. How do you ensure quality control?
Q8. Do your products come with a warranty?
Q9. How do you view your relationship with customers?
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